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Magnet Information

 

Magnet Information

 


Super Strong Magnets - Wind & Solar Products - Wholesale To The Public!
 

Neodymium Magnet Product Information and Performance

All our magnets are extremely powerful high grade Neodymium, grade N42 or higher. They are a lot stronger than normal Neodymium magnets (N35, N38, N42, N45 or even N48, N50) on the market today.

Pull Force is the amount of force required to separate 2 of the same size magnets from each other.

Actual pull force of cylinder/disc magnets may vary depending on different applications due to the small contact surface, please test them before usage

Pull force can vary significantly as a result of surface conditions, direction of pull, type of steel, etc.

Pull force values on our site are presented to aid in design, but, the user should not use them as a definative reference.

Make sure you read the magnet safety warnings on our site before you purchase or use them.  If you are interested in finding out answers to questions such as "How does a magnet work?" or "How is a magnet made?", please read the "frequently asked questions" about magnets below.


Rare Earth Neodymium Magnets FAQs
 
1. How are NdFeB (Neodymium Iron Boron) Rare Earth Magnets Made ?
2. How do
NdFeB (Neodymium Iron Boron) Rare Earth Magnets work ?

Neodymium NdFeB rare earth magnets are sintered by powder metallurgy with chemical composition of Nd, Fe, B and other minor elements.

Neodymium Iron Boron (NdFeB) magnets are composed of Nd, Fe, B, Dy, Co and other minor elements. NdFeB neodymium magnets are the rare earth magnets with the highest magnetic performance and coercive force in the world.

Neodymium NdFeB magnet have excellent magnetic properties and are extremely strong for their small size. NdFeB magnets are more sensitive to temperature changes, ranging from  0.10%/°C - 0.13%/°C. NdFeB magnets are permanent magnets with the highest maximum energy product. Over the last 10 years, due to the high ratio of performance over price of the NdFeB magnets, NdFeB magnets have become extremely popular in almost all high technology applications that require high performance magnets, motors, sensors, computers, communications, medical equipment, meters, home appliances and so on.

Neodymium NdFeB magnets are mechanically stronger than Sm-Co magnets and less brittle than ceramic & AlNiCo magnets. However, sintered NdFeB magnets are very easy to be corroged. Therefore, Neodymium NdFeB magnets have to be protected with a special coating, such as Zn, Ni, Ni-Cu-Ni, or epoxy. In general, sintered NdFeB magnets need some finish machining to meet the final tolerance.

 

Production Process of Rare Earth Neodymium Magnets

1. Vacuum Melting

Compositions of neodymium, iron , iron-boron, dysprosium and minor additions including cobalt , copper , gallium, aluminum and others are mixed and induce-melted to form Nd2Fe14B phase and other necessary structures required for high performance permanent magnets. The melting temperature reaches over 1300o C. Usually repeated melting is needed to produce an even phase and structure distribution .

2. Crushing

The ingots from the vacuum melting process are crushed into coarse powder directly , or strip cast followed by HDDR processing into coarse powder .

3. Jet Milling

The coarse powder further milled into required particles sized about 3 microns in diameter by a jet miller . Those particles become single-domain and anisotropic whichare critical for producing a high coercivity magnet. Jet milling is the most effective way to mill the particles so far.

4. Pressing

Compact the fine powder to produce block magnets. Usually a magnetic field is applied during pressing to align those anisotropic particles in order to produce maximum magnetic output in a particular direction. There are two pressing methods, transverse and axial , depending on different applications. Isostatic pressing is normally used to further densify magnets to 75-80% .

5. Vacuum Sintering

The compacted magnets are sintered at temperatures above 1000 o C and for many hours to be solidified and compacted further more up to 99% by shrinking it's body. A required microstructure between particles for high performance permanent magnets is also formed in this stage. Some following heat-treatments are needed to stabilize the magnets .

6. Machining

Shrinkage and distortion during sintering is too difficult to control adequately and magnets normally need at least a “ clean up” grind on the surface. Small parts are cut or sliced precisely to form a big block to meet the demanding tolerances and different shapes .

7. Surface Treatment

Various surface treatments can be applied on the final products . They include zinc, nickel ,Ni-Cu-Ni multi-layer, e-coating , epoxy and others. They provide different surface finishing, appearance and corrosion resistance, applicable to different application environments.

8. Inspection

This is the final step. Magnets are inspected based on customer specifications and needs, including dimensional and magnetic tests.

 

Magnetization Direction

 

< Back to List > << History of Magnets Rare Earth Magnets Info >>
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birds eye foods
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L-3 Communications
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MIT
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nasa
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pratt & whitney
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Applied Magnets offers the strongest magnets and neodymium magnets for sale at factory direct prices.
We are a magnet wholesaler and retailer so when you buy from us you really are buying direct.
Through the sales volume we have built up over the years, we can offer you the highest quality magnets at the lowest prices.
Do not be fooled by our low prices on magnets and wind turbines. These are factory direct prices.
We are committed to offering excellent performing, high quality strong neodymium magnets & industrial magnets,  flexible magnetic materials, ceramic magnetic materials, SmCo Samarium Cobalt magnetic materials and AlNiCo magnetic materials.
 
MAGNETS ARE NOT TOYS! FOR ADULT USE ONLY!
To comply with 16 CFR Part 1240 - SAFETY STANDARD FOR MAGNET SETS
Our magnets are not intended for use with or as a magnet set. A magnet set is defined as any aggregation of separable magnetic objects that is a consumer product intended, marketed or commonly used as a manipulative or construction item for entertainment, such as puzzle working, sculpture building, mental stimulation, or stress relief.

 


Applied Magnets is the #1 leading wholesaler of permanent rare earth industrial magnets, ferrite ceramic magnets, magnetic assemblies, magnet tools made with neodymium rare earth magnets, effective magnetic water treatment system made with the most powerful neodymium rare earth magnets and magnetic accessories and Magnetic Levitation Science Projects. We distribute industrial neo neodymium-iron-boron NdFeB rare earth magnets, cup magnets, samarium cobalt rare earth industrial magnets SmCo, ferrite (ceramic) magnets, magnetic strips, magnet wire, Magnetic Levitation & Magnetic Levitating Train Kits and magnetic tools.


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Applied Magnets retails strong N52 neodymium magnets at low wholesale prices.Rare earth magnets include hobby magnets,craft magnets,industrial magnets,powerful magnets for sale online. N52 Neodymium magnets to buy for hobby and craft projects.Applied magnets is your best source to buy Magnets. From one magnet for sale to 10000... we are your Magnet for sale headquarters.Did we mention magnet wire for sale? Did we mention eye hook magnets, eye bolt magnets and coil wire? We have all the wire you will need from Essex Wire.
Not only Tools, but Tools that are magnetic.
From small rare earth neodymium magnets to large rare earth industrial neodymium magnets. We are your rare earth N52 neodymium magnets headquarters. If you want industrial rare earth neodymium magnets see us. Rare earth N52 neodymium magnets are very strong. Want rare industrial earth neodymium magnets? We have all the industrial rare earth neodymium iron boron magnets you need. Did we mention industrial rare earth neodymium magnets? Our catalog has rare earth neodymium magnets. Rare earth neodymium magnets are our specialty. Rare earth neodymium is another variation of a magnet for sale. We also have rare earth neodymium iron boron magnet spheres. Also, industrial rare earth neodymium magnet for sale discs. Not to mention rare earth industrial N52 neodymium magnet blocks. These are permanent rare earth neodymium iron boron magnets. Look for our rare earth neodymium magnet for sale rings. Rare earth neodymium industrial magnets abound also. Rare earth neodymium magnets can be found in our catalog. For your home and office rare earth neodymium magnets are very useful. Our rare earth industrial magnets are great for water treatment conditioner projects.
We do take special orders for rare earth neodymium iron boron industrial magnets. Use rare earth neodymium iron boron magnets along with ferrofluid in your science class projects.